1. Kuyenda koyambira kwa njira
Ndi chitukuko chachangu cha mafakitale amakono, makamaka makampani opanga mankhwala, pali mitundu yosiyanasiyana ya zinthu za rabara, koma njira zawo zopangira ndizofanana. Njira yopangira zinthu zopangidwa ndi rabara yolimba (rabala yosaphika) imaphatikizapo makamaka:
Kukonzekera zinthu zopangira → pulasitiki → kusakaniza → kupanga → vulcanization → kudula → kuyang'anira
2. Kukonzekera zinthu zopangira
Zipangizo zazikulu zopangira rabala ndi monga mphira wosaphika, zinthu zophatikiza, zinthu za ulusi, ndi zinthu zachitsulo. Pakati pawo, mphira wosaphika ndiye chinthu chofunikira; Chopangira zinthu zophatikiza ndi chinthu chowonjezera kuti chiwongolere makhalidwe ena a zinthu za rabala; Zipangizo za ulusi (thonje, nsalu, ubweya, ulusi wosiyanasiyana wopangira, ulusi wopangira) ndi zinthu zachitsulo (waya wachitsulo, waya wamkuwa) zimagwiritsidwa ntchito ngati zinthu zomangira zinthu za rabala kuti ziwonjezere mphamvu ya makina ndikuchepetsa kusintha kwa zinthu.
Pakukonzekera zinthu zopangira, zosakaniza ziyenera kuyezedwa molondola motsatira njira yopangira. Kuti mphira wosaphika ndi chinthu chopangira zinthu zisakanikirane mofanana, zinthu zina ziyenera kukonzedwa:
1. Kuyenda koyambira kwa njira
Ndi chitukuko chachangu cha mafakitale amakono, makamaka makampani opanga mankhwala, pali mitundu yosiyanasiyana ya zinthu za rabara, koma njira zawo zopangira ndizofanana. Njira yopangira zinthu zopangidwa ndi rabara yolimba (rabala yosaphika) imaphatikizapo makamaka:
Kukonzekera zinthu zopangira → pulasitiki → kusakaniza → kupanga → vulcanization → kupuma → kuyang'anira
2. Kukonzekera zinthu zopangira
Zipangizo zazikulu zopangira rabala ndi monga mphira wosaphika, zinthu zophatikiza, zinthu za ulusi, ndi zinthu zachitsulo. Pakati pawo, mphira wosaphika ndiye chinthu chofunikira; Chopangira zinthu zophatikiza ndi chinthu chowonjezera kuti chiwongolere makhalidwe ena a zinthu za rabala; Zipangizo za ulusi (thonje, nsalu, ubweya, ulusi wosiyanasiyana wopangira, ulusi wopangira) ndi zinthu zachitsulo (waya wachitsulo, waya wamkuwa) zimagwiritsidwa ntchito ngati zinthu zomangira zinthu za rabala kuti ziwonjezere mphamvu ya makina ndikuchepetsa kusintha kwa zinthu.
Pakukonzekera zinthu zopangira, zosakaniza ziyenera kuyezedwa molondola motsatira njira yopangira. Kuti mphira wosaphika ndi chinthu chopangira zinthu zisakanikirane mofanana, zinthu zina ziyenera kukonzedwa:
Rabala yosaphika iyenera kufewetsedwa m'chipinda choumitsira cha 60-70 ℃ isanadulidwe ndikusweka m'zidutswa zazing'ono;
Zowonjezera monga parafini, stearic acid, rosin, ndi zina zotero ziyenera kuphwanyidwa;
Ngati ufawo uli ndi zinthu zosafunika kapena tinthu tating'onoting'ono, uyenera kufufuzidwa ndi kuchotsedwa;
Zowonjezera zamadzimadzi (pine tar, coumarone) zimafuna kutentha, kusungunuka, kusungunuka kwa madzi, ndi kusefa zinyalala;
Chosakanizacho chiyenera kuumitsidwa, apo ayi chimakhala chovuta kusonkhana ndipo sichingafalitsidwe mofanana panthawi yosakaniza, zomwe zimapangitsa kuti thovu lizituluka panthawi yovunda ndipo zimakhudza ubwino wa chinthucho;
3. Kuyeretsa
Rabala yosaphika ndi yotanuka ndipo ilibe mphamvu zofunikira (pulasitiki) zogwirira ntchito, zomwe zimapangitsa kuti zikhale zovuta kuikonza. Kuti iwonjezere kukhuthala kwake, ndikofunikira kuyeretsa rabala yosaphika; Mwanjira imeneyi, chosakaniza chimafalikira mosavuta mu rabala yosaphika panthawi yosakaniza; Nthawi yomweyo, panthawi yozungulira ndi kupanga, imathandizanso kukonza kutseguka kwa zinthu za rabala (zolowera mu nsalu ya ulusi) komanso kusinthasintha kwa kupanga. Njira yowononga mamolekyu a unyolo wautali wa rabala yosaphika kuti apange pulasitiki imatchedwa plasticization. Pali njira ziwiri zoyeretsera rabala yosaphika: kuyeretsa kwa makina ndi kuyeretsa kutentha. Kuyeretsa kwa makina ndi njira yochepetsera kuwonongeka kwa mamolekyu a rabala osaphika ndikuwasintha kuchoka ku mkhalidwe wotanuka kwambiri kupita ku mkhalidwe wa pulasitiki kudzera mu extrusion ya makina ndi kukangana kwa makina opangira pulasitiki pa kutentha kochepa. Kuyeretsa kwa thermoplastic ndi njira yolowetsa mpweya wotentha wopanikizika kukhala rabala yosaphika, yomwe, ikagwiritsidwa ntchito ndi kutentha ndi mpweya, imawononga ndikufupikitsa mamolekyu a unyolo wautali, motero imapanga pulasitiki.
4. Kusakaniza
Kuti muzolowere kugwiritsa ntchito zinthu zosiyanasiyana, kukwaniritsa magwiridwe antchito osiyanasiyana, ndikukweza magwiridwe antchito a zinthu za rabara ndikuchepetsa ndalama, ndikofunikira kuwonjezera zowonjezera zosiyanasiyana ku rabara yosaphika. Kusakaniza ndi njira yosakaniza rabara yosaphika yopangidwa ndi pulasitiki ndi chinthu chophatikiza ndikuyiyika mu chosakaniza cha rabara. Kudzera mu kusakaniza kwamakina, chinthu chophatikiza chimafalikira kwathunthu komanso mofanana mu rabara yosaphika. Kusakaniza ndi njira yofunika kwambiri popanga zinthu za rabara. Ngati kusakaniza sikuli kofanana, ntchito ya rabara ndi zowonjezera sizingagwiritsidwe ntchito mokwanira, zomwe zimakhudza magwiridwe antchito a chinthucho. Zipangizo za rabara zomwe zimapezeka pambuyo posakaniza, zomwe zimadziwika kuti rabara yosakanizidwa, ndi chinthu chomalizidwa pang'ono chomwe chimagwiritsidwa ntchito popanga zinthu zosiyanasiyana za rabara, zomwe zimadziwika kuti zinthu za rabara. Nthawi zambiri zimagulitsidwa ngati katundu, ndipo ogula amatha kukonza ndikusakaniza mwachindunji zinthu za rabara kuti apange zinthu zofunika za rabara. Malinga ndi njira zosiyanasiyana, rabara yosakanizidwa ili ndi mitundu yosiyanasiyana ndi mitundu yosiyanasiyana yokhala ndi mawonekedwe osiyanasiyana, zomwe zimapatsa zosankha.
5. Kupanga
Pakupanga zinthu za rabara, kugwiritsa ntchito makina opukutira kapena otulutsa zinthu kuti apange mawonekedwe ndi kukula kosiyanasiyana kumatchedwa molding. Njira zopangira zinthu zimaphatikizapo:
Kupangira zinthu zozungulira ndi koyenera popanga zinthu zosavuta zooneka ngati pepala ndi mbale. Ndi njira yokanikiza mphira wosakaniza mu mawonekedwe ndi kukula kwa filimu kudzera mu makina ozungulira, otchedwa rolling forming. Zinthu zina za rabara (monga matayala, matepi, mapayipi, ndi zina zotero) zimagwiritsa ntchito zipangizo za ulusi wa nsalu zomwe ziyenera kuphimbidwa ndi guluu woonda (womwe umadziwikanso kuti guluu kapena kupukuta ulusi), ndipo njira yophimba nthawi zambiri imatsirizidwa pa makina ozungulira. Zipangizo za ulusi ziyenera kuumitsidwa ndi kulowetsedwa musanazigubuduze. Cholinga chowumitsa ndikuchepetsa chinyezi cha ulusi (kuti tipewe kuuma ndi thovu) ndikukonza
Nthawi yotumizira: Januwale-09-2024